N4V1 – Manual Hinge Riveting Machine for Pallet Collars

We present our new manual hinge riveting machine, designed specifically for pallet collar manufacturers. The device comes from a trusted partner in China, and in our company it is provided with full documentation and essential modifications to ensure compliance with European standards.

The machine stands out for its robust construction and easy operation, guaranteeing long service life, consistent work quality, and fast, precise riveting of hinges. It is a reliable solution that proves its value in daily production and helps maintain a stable manufacturing process.

Technical Specification

Specification

  1. Machine type: manual hinge riveting station.
  2. Application: production of pallet collars with non-standard dimensions (not compatible with automated systems)
  3. Operation: 1 operator
  4. Production capability: any pallet collar length, with standard hinge hole spacing
  5. Performance (8-hour shift):
    Definition of a riveted board:
    One board with two mounted hinges (left + right), ready to be installed in a pallet collar.
  • up to 1300 riveted boards – experienced operator working only at the machine, with a well-organized workstation
  • 800 riveted boards – experienced operator also handling component preparation
  • 600 riveted boards – inexperienced operator without organizational support
  1. Cycle times:
    • Time to rivet one hinge: 10 seconds
    • This includes the full operation process:
    • placing the hinge on the mold
    • placing the board on the mold
    • pressing the START button
    • removing the board with the riveted hinge
    • Pressing process time (only the riveting cycle): 1 second
      Final throughput depends directly on operator efficiency and workstation organization
  2. Requirements:
    • Stable work surface
    • Easy access to components and a storage area for finished riveted boards
  3. Recommendations:
    The machine is best suited for short production runs and non-standard orders
  4. Machine dimensions:
    Depth = approx. 1100 mm
    b. Width = approx. 120 mm
    c. Height = approx. 1800 mm
  5. Cycle description:
    Operator places the hinge onto the die
    a. Operator places the board onto the die
    b. Rivets are fed automatically
    c. After pressing the START button, the press rivets the hinge to the board

Health & Safety and Ergonomics

  1. The workstations comply with the requirements of Directive 2006/42/EC.
  2. The supplier can provide access to the risk assessment for the machines based on the applicable standards EN ISO 13849 and EN ISO 12100.
  3. All documentation, as well as all descriptions, warnings, and messages on the HMI panel, are provided in English and the native language of the destination country.
  4. Each station is equipped with an emergency stop switch within the operator’s reach.
  5. The machine is compatible with the Lockout-Tagout system.

Documentation

  1. CE Declaration of Conformity
  2. Operating Manual
  3. Service Manual, including a description of maintenance tasks for each station
  4. Drawings and models of consumable spare parts
  5. List of purchased components that may fail, along with estimated service life and failure probability
  6. Electrical schematic, with markings compliant with the PN-EN-81346-2 2009E standard
  7. List of electrical, pneumatic, and mechanical parts
  8. Electronic versions of all documents in PDF format

Galeria zdjęć

Frequently Asked Questions

What is the lead time for the machine?

The standard lead time is 3 months.

Which spare parts are required for regular maintenance?

A detailed list of recommended spare parts, along with pricing, is provided once an offer is prepared.